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Shock load detection unit with dP/dt alarm, shaft power and dynamic filters

The Unipower HPL530 is a shock load detection unit that monitors the rate of change of motor power (dP/dt) to detect sudden increases in load. It is designed for conveyors, crushers and other heavy machines where rapid jam detection is essential to prevent damage.

Stock Code: HPL530

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The Unipower HPL530 is a shock load monitor that supervises sudden load changes using a 160ms sliding window analysis of power change (dP/dt). It supports voltage compensation (dU/dt) and provides advanced filtering and scaling for analogue and relay outputs.

🔧 Technical Highlights:

  • Voltage Range: 100-575V AC (1- or 3-phase)
  • Current Range: 0.5-40A internal or 50-600A external
  • Special Function: Shock load supervision via dP/dt
  • Outputs: Dual relays, 4-20mA, kW/P2 selectable
  • Filter: Damping filter with 250ms response time

✅ Benefits:

  • Detects load spikes and fast overloads
  • Corrects false alarms with voltage compensation
  • Provides shaft power monitoring

🚀 Applications:

  • Dynamic loads (e.g. crushers, feeders)
  • High-variability material handling
  • Critical plant protection

Smart protection unit for machines subject to fluctuating mechanical stress.

FAQs

     
  • Q: What does HPL530 detect that a normal load monitor might miss?
          A: HPL530 focuses on the rate of change of power (dP/dt) to detect very rapid load increases associated with jams and shock loads.
  •  
  • Q: Is HPL530 suitable for continuous over/underload protection?
          A: It is primarily intended for shock load and jam detection. For continuous over/underload protection you would typically combine it with a standard load monitor.
  •  
  • Q: Where is HPL530 most often used?
          A: On heavy conveyors, crushers and similar equipment where sudden mechanical jamming can cause serious damage.
Supply Voltage1x 100-400Vac & 3x100-575Vac
Output Relay / Channels1 X SPCO 1 X SPNO
Output Relay Rating5A @ 230V
MountingDIN Rail
Size56mm
ProtectionIP20, IP40
Weight0.5
Type File Name
Data Sheet HPL530.pdf

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